Masonry is a beautiful and durable material, but it can be difficult to get the job done right. If you’re working on a masonry project, here are a few tips that will help you get the most out of your work.
Use gauging rods to mark the height of each row of your brick wall, also known as courses. Start by planting the end bricks and then follow with your guideline and level to ensure each course is at the correct height.
1. Use the Right Tools
One of the most important lessons every masonry worker learns is to use the right tools for the job. This is especially true when working on a large project like a brick house or commercial building, as the wrong tool can make the entire job much more difficult and even dangerous.
Some of the key masonry tools include a wire brush, a mortar hoe and a joint knife. The wire brush is used to clean up excess mortar from the work area. It’s also useful for scraping debris from the top of a wall. Masons also use mortar hoes to mix the ingredients for mortar and concrete. This is a must-have tool for any mason as it helps to ensure that the mortar is mixed properly so that it will be strong and durable.
Using the correct hammer drill is also crucial for masonry projects. Unlike a standard drill, a hammer drill is specifically designed to handle the density of brick material. A masonry bit is also essential for working with brick. If you are working on a large project, you may want to consider investing in a masonry drill kit, like the DeWaltTM DW505K 1/2″ (13MM) VSR Dual Range Hammer Drill Kit, which will have all of the necessary masonry bits for your work.
A chisel is another important masonry tool. It’s a great way to split stone that is too hard to break with a hammer, and it can also be used for smoothing edges or creating joints. Masons should also have a good pair of gloves when handling a chisel as it can be quite sharp.
Levels are an important masonry tool as well. They can be used to check for accurate horizontal and vertical lines in a wall, as well as to help with alignment when laying bricks. In addition to a set of levels, masons should also have a tape measure, a shovel and a wheelbarrow.
It’s also important to have a mock-up panel on site that can be referenced by the rest of the mason crew. This will help to ensure that everyone is following the same process and laying bricks the same way, which will result in a more consistent final product.
2. Be Consistent
Masonry is a skill that requires attention to detail and consistency to be successful. When starting a new project, be sure to make note of all of the details to ensure each subsequent phase matches up properly. This is especially important for larger projects that may have multiple masons working on the same thing at the same time. It’s also a good idea to create a mock-up panel to show your team of masons so they can all see the finished product and compare it to the original design.
Another key tip to remember when doing masonry is to be consistent with the mortar joints you use. This will help prevent cracks and other structural problems down the line. For example, if you are installing a flush joint, be sure each mortar joint is the same thickness. Also, be sure to brush or rake the joints when they are dry to help prevent hairline cracks. It is important to always finish your work with a broom or power sweep to remove any dust or debris left behind.
When building a stone wall, it is also important to pay attention to the way you install the stones. It is important to follow the proper steps when laying each stone to ensure that you have a strong, long-lasting wall.
One of the most important aspects of running a business is keeping accurate records and accounts. When starting a masonry company, it is a good idea to set up a business accounting system that can track expenses, sales, receipts, and taxes owed. This can be done by hiring an accountant or setting up a software program that will make the process easier for you.
When starting a masonry business, it is also a good idea to register your company with the appropriate government institutions. This will help you protect your personal assets and ensure that you are operating a legitimate business. In addition, registering your business can also help you get tax breaks and other benefits that can save you money in the long run.
3. Don’t Forget the Foundation
Masonry is a time-honored trade that involves working with bricks, stone and concrete to build structures. It can be a rewarding career path, but it’s also a physically taxing one. It requires muscles that most people don’t even have, so it’s important to take care of your body while pursuing this challenging profession. Luckily, there are some simple tricks that you can use to prevent yourself from getting sore during a masonry job.
While it may seem counterintuitive, it is essential to remember the foundation of any masonry project. Whether it is a foundation wall, chimney or sidewalk, the base must be prepared correctly to ensure that the finished product will be stable and long-lasting. First, dig a trench that is the length and width of the base. This will help to ensure that the base is solid and level. Next, add the proper amount of cement or concrete to the trench and compact it down. This will help to prevent water from seeping through and causing damage to the underlying structure.
Once the base is prepared, you can begin building the actual masonry project. When it comes to a brick wall, be sure to stagger the bricks and use a mason’s line from corner to corner to guide your work. It is also helpful to use a bubble level to ensure that the mortar joints are flush. Be sure to butter the ends of the first bricks in each course, as well as get rid of any excess mortar with your trowel.
The number-one cause of masonry damage is moisture. This can be from rain, leaks, or changes in temperature. Bricks and mortar are porous and will absorb moisture if it is allowed to sit too long, leading to cracking and deterioration. To prevent this, make sure that all areas of masonry are properly waterproofed, including floors and interior walls.
Another way to prevent masonry damage is to remove any creeping plants that could be compromising the integrity of your structure. These vines can weaken the mortar that holds your bricks, causing them to erode and displace over time.
4. Don’t Forget the Finish
Masonry is a wonderful construction option for homes and businesses. It’s durable, strong, and provides extra fire protection, making it a great choice for both new construction and older buildings that need to be remodeled. However, there are some important things to keep in mind when using masonry. This includes knowing the right techniques and best practices, ensuring that the structure is built correctly and will last for many years.
For example, if you are building a patio or porch with masonry, it is essential to remember that the surface is not designed for walking on. This means that you need to provide adequate traction, which can be done by adding a nonslip additive to the mortar or by using a non-slip tile for the walkway. Additionally, it is essential to finish the surface properly. This includes removing excess mortar, smoothing the surface, and cleaning it with a pressure washer to prevent mold and bacteria from growing.
Another tip that is very important to remember when masonry is using the correct drill bit for your project. You don’t want to use a regular drill on brick or cinder block, so make sure you rent a hammer drill from your local hardware store and pick up a carbide-tipped masonry bit. Typically, you will also want to wear a dust mask when drilling.
When drilling into brick or mortar, it is important to mark the locations of the holes you need with a pencil before beginning. Then, hold the TV mounting brackets, artwork, shelving unit, or whatever it is you are hanging directly over the marks to double-check the location of the holes. Finally, when it comes to the actual drilling, it’s best to use a hammer drill with a stop guide attachment or a taped-off drywall drill bit.
Masonry surfaces, such as brick, stone, stucco, and concrete, need to be sealed in order to protect them from water damage. But, it’s important to remember that you can’t just paint these surfaces, as paint creates a barrier that doesn’t allow the masonry to breathe, leading to a build-up of moisture and potential damages. Instead, masonry professionals recommend using a stain that is available in a wide variety of colors.